Construction of the Dim C/TZF

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Dim C/TZF
Construction of the Dim C/TZF
Dim C Finished!
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Building The Boards

The functions of the Dim C/TZF are divided into four PCB's:

1. The Main PCB

This board handles all of the audio functions such as input buffering, pre-emphasis, compression, expansion, signal mixing, and de-emphasis. It also serves as the power input module and contains the 9V regulator and 1/2 VCC divider.

2. The Control Board

This board contains the bypass debounce and logic, the LFO, and the CV processing circuitry.

3. Delay Board 1

This board is the 'left' channel delay module. It contains the antialiasing filters, BBD, and clock for the 'left' delay line. It also provides +7V regulation.

4. Delay Board 2

This board is the 'right' channel delay module. It contains the antialiasing filters, BBD, and clock for the 'right' delay line.

11u.jpg

Main Board Construction

The functional block diagram of the Main PCB can be seen at the following link:

Main Board Functional Block Diagram

For the main board, I'm using protoboard that I obtained from Futurlec. I really like these boards, because they provide 8 solid bus traces in which to distribute power, ground and other common signals. The trace side of the board contains a legend that makes it easy to lay out components and jumpers before work begins. Here is a facsimile of the board layout:

Futurlec Protoboard

The satellite boards (boards 2, 3 and 4) will be of a much smaller protoboard that I purchased from MCM.

When working with this board, I use the busses for distributing supply voltage and ground. In this application, some of the busses are used to disribute 9V, some are used to distribute 1/2Vcc (4.5V), and others are used to distribute ground. At the A and B vertical pads, I will then solder wire to the bus and then to one of the pads of the five hole vertical group. This frees up other vertical pad groups and negates the need to bus all of the vertical pads together to form a single bus. This also allows me, when needed, to subdivide the solid vertical busses by cutting the trace and running different signals on different sections of the vertical bus.

Connecting the solid bus

After laying out the board and checking the layout several times against the schematic, it was time to begin construction of the main board.

Unfortunately, these boards do not have mounting holes, so the first step was to drill mounting holes in each corner. Then, I cut one bus trace with exacto blade in order to distribute ground to section that did not have ground adjacent to it. I also used a spot face cutter to cut one trace that was needed for a resistor that is mounted on one of the vertical 5 pad traces. The next step was to solder in the bus traces to the points needed on the board. After that, the sockets were soldered in. Note that I am actually building two of each board (one for Jeff and one for myself).

Sockets Added

After that I added the components and more jumpers to the top side of the board.

Components Added

Trace Side View

Following that, I added the final top jumpers, put in the bottom jumpers, and added 0.1 uF bypass caps to all of the IC's. The next step was a final trace-through for each board checking for improper connections.

Checking the Circuit

This is how the main boards finally turned out.

Main Board Component Side

Main Board Trace Side

Delay Board 1 (Left Delay Line)

The Delay 1 boards are put together. These boards use protoboard that I purchased from MCMInone - handy little boards to have around. They have 45 rows of 5 hole traces arranged in two columns, with bus lines down each side.

The bus lines do not have a hole for every 5 hole pad that is adjacent to them, but there are plenty of them to use.

Below is a facsimile of the layout of the protoboard.

MCM Protoboard Facsimile

Below are some pics of the finished Delay 1 boards.

Delay Board 1

Delay Board 1

Delay Board 2 (Right Delay Line)

The Delay 2 (right delay) boards are completed.

Below are pics of the component and trace sides of the boards.

These boards are nearly identical to the Delay 1 boards, except they do not have the +7V regulator or 3.5V divider on them.

Delay 2 Boards

Delay 2 Boards

Control Board

The last of the boards are soldered up - Below are pics of the Control Boards, which house the LFO, Bypass Logic, and CV/Manual processing circuit.

Control Boards

Control Boards

Here's a pic of all of the boards for both Dim C's!

Finished Boards